The installation and daily maintenance of the flat plate magnetic separator are key links to ensure its normal operation and extend its service life. The following is a detailed explanation of these two aspects:
A. Installation of flat plate magnetic separator
Flat plate magnetic separator
1. Foundation preparation:
a. The magnetic separator should be installed on a flat, solid concrete or steel foundation.
b. Ensure that the magnetic separator feet are stable and evenly stressed to prevent frame deformation caused by uneven foundation.
2. Installation process:
a. Install according to the installation drawings and instructions provided by the manufacturer.
b. During the installation process, pay attention to keep the magnetic separator in a horizontal position to ensure its stable operation.
c. Connect the power cord and control line to ensure that the electrical connection is correct.
Flat plate magnetic separator
3. Debugging and inspection:
a. After the installation is completed, debug the equipment and check whether the motor is running normally and the direction is correct.
b. Check the magnetic field strength of the magnetic separator to ensure that it is within the normal range.
c. Check the tightness of each component to ensure that there is no looseness.
B. Daily maintenance of flat plate magnetic separator
Flat plate magnetic separator
1. Regular inspection:
a. Regularly inspect the various components of the flat plate magnetic separator, including the magnetic system, tank body, transmission device, ore feeding device and ore unloading device.
b. Focus on checking the tightness, wear and abnormality of each component.
c. Check the magnetic field strength to ensure that it is within the normal range to ensure the separation effect.
2. Cleaning and maintenance:
a. Regularly clean and maintain the flat plate magnetic separator to remove dust and dirt on the surface of the equipment.
b. Pay special attention to cleaning the slurry residue inside the magnetic system and tank body to prevent corrosion and wear on the equipment.
c. Regularly clean the magnetic and non-magnetic impurities on the magnetic separator to prevent blockage and affect the performance of the equipment.
Flat plate magnetic separator
3. Lubrication and maintenance:
a. Regularly lubricate and maintain the friction parts such as bearings and gears of the flat plate magnetic separator.
b. Use appropriate lubricating oil or grease and add it according to the specified cycle and amount.
c. Check the operation of the lubrication system to ensure good lubrication.
4. Adjustment and maintenance:
a. According to the inspection results and actual needs, adjust and repair the various components of the flat magnetic separator.
b. Including adjusting the magnetic field strength of the magnetic system, replacing severely worn parts, repairing damaged parts, etc.
c. Check the shock absorber spring, feed trough amplitude and coil current, etc. If there is any abnormality, it should be handled immediately.
Flat plate magnetic separator specification table:
Equipment model | Adaptive belt width (mm) | Material thickness ≤ (mm) | Rated lifting height ≤ (mm) | Magnetic field strength (mT) | Drive power (kW) | Adaptive belt speed ≤ (m/s) | Overall dimensions L×W×H (mm) |
ZCMS-5 | 500 | 80 | 150 | 63 | 1.5 | 2.5 | 1650×835×940 |
ZCMS-6 | 600 | 125 | 200 | 1.5 | 1700×935×940 | ||
ZCMS-6.5 | 650 | 150 | 200 | 70 | 1.5 | 1750×985×940 | |
ZCMS-8 | 800 | 200 | 250 | 2.2 | 1900×1140×960 | ||
ZCMS-10 | 1000 | 250 | 300 | 3.0 | 2140×1350×1010 | ||
ZCMS-12 | 1200 | 300 | 350 | 4.0 | 2340×1550×1060 | ||
ZCMS-14 | 1400 | 350 | 400 | 5.5 | 2540×1750×1060 | ||
ZCMS-16 | 1600 | 400 | 450 | 7.5 | 3040×1550×860 |
5. Record management:
a. Establish a complete maintenance and maintenance record management system.
b. Keep detailed records of each inspection, cleaning, lubrication, adjustment and maintenance.
This helps to discover and solve potential problems in a timely manner, and provide strong guarantees for the long-term stable operation of the equipment.
PS: The installation and daily maintenance of the flat magnetic separator are important links to ensure its normal operation and extend its service life. By following the above installation steps and daily maintenance measures, the stable operation and efficient performance of the flat magnetic separator can be ensured.
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