Mobile Crusher Plant(mobile crushing station)is a highly efficient stone crushing equipment. It adopts modular assembly form, integrates feeding, crushing, screening, conveying and other functions, and has strong crushing capacity and high flexibility. Mobile Crusher Plant can be widely used in many fields such as mining, construction waste recycling, highway, railway construction, etc., to achieve on-site crushing, screening and transportation, greatly reducing the cost and time of material transportation.
Mobile Crusher Plant(Mobile crushing station) is a kind of mechanical equipment that can crush large materials in multiple stages and screen them according to certain discharge specifications. The following is a detailed introduction to mobile crushing Plant:
Mobile Crusher Plant is mainly used for material processing that often needs to be relocated in environmental protection, metallurgy, chemical industry, building materials, hydropower, etc., especially for the operation of mobile stone such as highways, railways, hydropower projects, etc. Users can adopt a variety of configuration forms according to the type, scale and requirements of finished materials. At the same time, it is also widely used in the recycling of mines, coal mines, garbage and construction waste, as well as earthwork projects, urban infrastructure, roads or construction sites.
Mobile Crusher Plant as the following characteristics:
Strong mobility: tire mobile Crusher Plant is short in length, short in wheelbase, small in turning radius, and can be flexibly driven on ordinary roads and in the work area. Crawler mobile Crusher Plant uses a fully hydraulically driven crawler vehicle chassis to travel, which can reach any position of the work site under any terrain conditions.
Integrated whole set of units: The integrated unit equipment installation form eliminates the complicated site infrastructure installation work of the split components, and reduces the consumption of materials and man-hours. The reasonable and compact spatial layout of the unit improves the flexibility of site Planting.
Reduce material transportation costs: The mobile Crusher Plant can process materials on site without having to move the materials away from the site for reprocessing, which greatly reduces the transportation cost of materials.
Direct and effective operation: The integrated series of mobile crushing Plants can be used independently, or provide more flexible process configurations based on the customer's material type and product requirements in the process, making production organization and logistics transportation more direct and effective, and minimizing costs.
Flexible combination and strong adaptability: The mobile Crusher Plant can form a "crushing first and then screening" or "screening first and then crushing" process according to different crushing process requirements, or it can be combined into a two-stage crushing and screening system of coarse crushing and fine crushing, or a three-stage crushing and screening system of coarse crushing, medium crushing and fine crushing, which has great flexibility.
Mobile crushing Plants mainly include crushing, splitting, folding and impact crushing. Among them, crushing is to place the material between two working surfaces, and after applying pressure, the material will be crushed due to the compressive stress reaching its compressive strength; splitting is to place the material between a plane and a working plane with sharp edges. When the working plane with sharp edges squeezes the material, the material will be split along the direction of the pressure effect line; folding is the material being crushed by the tortuous stress effect; impact crushing is the material being crushed by the impact force effect, and its crushing force is instantaneous, with high crushing efficiency, large crushing ratio, and low energy consumption.
PS: Mobile Crusher Plant as been widely used in many fields due to its strong mobility, integrated whole set of units, reduced material transportation costs, direct and effective operation, flexible combination, and strong adaptability.
When selecting a mobile crusher, multiple factors need to be considered comprehensively to ensure that the selected equipment can meet production needs and have good performance. Here are some key steps and considerations:
1.Determine the processing capacity of the crusher based on the daily or project required output. Different models of mobile crushers have different processing capabilities, such as mobile jaw crushers, mobile impact crushers, and mobile cone crushers, with varying ranges of processing capabilities.
2.Ensure that the processing capacity of the selected crusher can meet production needs and consider a certain margin to cope with production fluctuations.
Understand the manufacturer's after-sales service system, including 3.equipment installation, debugging, training, maintenance, and parts supply services. Choosing a manufacturer with a good after-sales service system can reduce the risks and costs during equipment use.
4.Assess the size, shape, and ground bearing capacity of the site to ensure that the selected crusher can enter smoothly and operate stably.
In summary, selecting a mobile crusher requires comprehensive consideration of multiple factors such as production requirements, equipment performance, manufacturer services, and on-site environment. By clarifying requirements, assessing performance, evaluating services, and considering the on-site environment, one can choose a mobile crusher that is suitable for their production needs.
It adopts Caterpillar or Cummins diesel engine, which has strong power and low fuel consumption; the heavy-duty crawler chassis design can move flexibly on various terrains, and can quickly enter the first site of solid waste disposal without infrastructure and transportation, saving time and cost.
It adopts highly integrated modular design, compact structure and reasonable layout. Crawler walking module, power module, feeding module, crushing module, belt conveying.
Pre, medium and fine crushing equipment can be flexibly configured to meet the different needs of customers for finished materials.
Low operating costs, high work efficiency, simple operation, leading the industry, easy to use and maintain equipment, simple structure, high crushing ratio, wear-resistant, pressure resistant, and long service life
A mobile crusher is a type of crushing equipment that can be moved and flexibly arranged, and can be used for crushing operations on sites such as quarries, construction sites, and recycling stations.
Its working principle mainly includes the following steps:
1. Feed: The raw materials are loaded into the feed inlet of the mobile crusher through loading equipment such as loaders or excavators. The feeding system usually includes a vibrating feeder, which can evenly feed the raw materials into the crushing chamber.
2. Crushing: After the raw materials enter the crushing chamber, the crushing system begins to work. The crushing system usually consists of a crushing chamber, a crushing hammer, and a crushing plate. The breaking hammer impacts, impacts, and breaks the raw materials in a high-speed rotating manner. The crushing plate plays a role in guiding and controlling the particle size of the material. The crushed material is discharged through the discharge port.
3. Screening: The crushed material is further screened through devices such as conveyor belts or vibrating screen machines. Screening can divide materials into different particle sizes as needed to meet different application requirements.
4. Transportation: The screened materials are transported to the next process or storage area through equipment such as conveyor belts or stacking machines. The conveying system can achieve continuous conveying and stacking of materials.
5. Control: Mobile crushers are usually equipped with control systems to monitor and control the operating status and parameters of the equipment. Operators can start, stop, adjust, and troubleshoot the crusher through the control system.
Model number | TC96 | TC106 | TC116 | TC120 |
Feeder | ||||
Equipment | ZCMC9638 | ZCMC1042 | ZCMC1142 | ZCMC1248 |
Motor | 5.5KW*2 | 7.5KW*2 | 7.5KW*2 | 7.5KW*2 |
Drive mode | Motor driven | Motor driven | Motor driven | Motor driven |
Crusher | ||||
Equipment | SC96 | SC106 | SC116 | SC120 |
Maximum feed particle size | 550mm | 650mm | 700mm | 800mm |
Motor | 90KW | 110KW | 132KW | 160KW |
Drive mode | Motor driven | Motor driven | Motor driven | Motor driven |
Frame | ||||
Hydraulic track chassis | 35T | DL385V | DL385V | NS415E |
Ship frame | Q345B welding | Q345B welding | Q345B welding | Q345B welding |
Main Conveyor | ||||
Stacking height (mm) | B1000 * 12.9 meters | B1000 * 12 meters | B1000 * 12 meters | B1000 * 12.9 meters |
Length x Width (mm) | Motor reducer drives 11KW | Motor reducer drives 11KW | Motor reducer drives 11KW | Motor reducer drives 15KW |
Main belt power (kw) | EP300-B1000*5(6.0+1.5) | EP300-B1000*5(6.0+1.5) | EP300-B1000*5(6.0+1.5) | EP300-B1200*5(6.0+1.5) |
Excavated belt conveyor | ||||
Specifications | B650 * 6.8 meters | B650 * 6.8 meters | B650 * 6 meters | B650 * 6.8 meters |
Drive mode | Motor reducer drives 4KW | Motor reducer drives 4KW | Motor reducer drives 4KW | Motor reducer drives 4KW |
Circular polyester canvas belt | EP200-B650*3(4.5+1.5) | EP200-B650*3(4.5+1.5) | EP200-B650*3(4.5+1.5) | EP200-B650*3(4.5+1.5) |
Iron remover | ||||
Specifications | RCYQ-13 | RCYQ-13 | RCYQ-13 | RCYQ-13 |
Drive mode | Motor reducer drives 3KW | Motor reducer drives 3KW | Motor reducer drives 3KW | Motor reducer drives 3KW |
Power system | ||||
Generator set | 240KW engine set | 300KW engine set | 300KW engine set | 300KW engine set |
Electrical system | ||||
Electrical control cabinet | Jaw broken motor soft start, other motors start directly, main electrical components Schneider | Jaw broken motor soft start, other motors start directly, main electrical components Schneider | Jaw broken motor soft start, other motors start directly, main electrical components Schneider | Jaw broken motor soft start, other motors start directly, main electrical components Schneider |
Hydraulic system | ||||
Storage bin | Hydraulic automatic folding | Hydraulic automatic folding | Hydraulic automatic folding | Hydraulic automatic folding |
Folding oil cylinder of belt conveyor | Hydraulic automatic folding | Hydraulic automatic folding | Hydraulic automatic folding | Hydraulic automatic folding |
Hydraulic pump, valve, accessories | Load sensitive type, electro-hydraulic proportional valve group | Load sensitive type, electro-hydraulic proportional valve group | Load sensitive type, electro-hydraulic proportional valve group | Load sensitive type, electro-hydraulic proportional valve group |
*The output will vary according to different materials, feed particle size and other factors.
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