The function and selection of disc screen

The rapid development trend of urbanization leads to a large amount of household waste every day, and at present, the solution to household waste, whether it is environmental sanitation landfill, composting, or incineration power generation, is often to immediately solve the problem of primary household waste. By addressing the issue of primary household waste through high-speed sorting, renewable materials such as plastic, paper, and metal can be sorted out to complete a resource recycling system, reduce the environmental hazards of secondary pollution, and save a lot of land resources. Due to the complexity of household waste, it is difficult to avoid entanglement between materials during sorting. Considering this situation, a Disc Screen that can reasonably avoid material entanglement has been developed.

A. Introduction to Disc Screen:

Disc screen, also known as Disc Screen, wave roller screen, roller screen, etc. Disc screen is driven by a motor, and the rollers rotate through chain wheels and chains. The direction of rotation is consistent with the direction of raw material flow, and there is a gap between the shafts. The gap can be pre-set in advance to separate different particles of the screened material; Disc screen is mainly suitable for screening live waste, decoration waste, stale waste, industrial waste, comprehensive waste, and construction waste. The main shaft speed and screening effect of disc screen are good, and the processing capacity is 3-5 times that of drum screen of the same price. It is a new generation substitute product for drum screen.

Disc Screen is a new type of sorting equipment that has been applied and praised in many industries. Disc Screen is a sorting device used for screening inert waste and small volume waste. It separates household waste of different sizes and shapes by rolling the Disc Screen. The gap between the shafts can be adjusted to effectively separate materials with large size differences. Adopting a triangular Disc Screen design and a detachable Disc Screen structure, lost Disc Screens can be replaced online with low maintenance costs. The processing capacity of Disc Screen is three times that of traditional vibrating screen with the same volume, and the efficiency of the screen is 1.5 times that of vibrating screen.

B. The working principle of Disc Screen:

1. The Disc Screen is driven by a motor to move the multi-stage device linkage shaft, which rotates regularly. The roller configuration disk moves the material forward, and the screen surface is composed of many linearly arranged rotating disks with the same screen arrangement on the rollers. The rollers are driven by a gear driven wheel chain, and the rotation direction is consistent with the direction of the raw material flow. There is a gap between the shafts to determine the size of the separated material. This technology aims to achieve complete recycling and disposal of solid waste in environmental recycling. According to the characteristics of high humidity mixed waste in China, there are many mature technologies both domestically and internationally, forming a complete system of waste treatment and renewable technologies.

2. Disc Screens are mainly used for various solid waste materials, such as household waste, construction and decoration waste, stale waste, kitchen waste, etc. They can crush fine particles in household waste, facilitate subsequent production and processing, wrap flexible materials, especially materials that cannot be separated by drum screens and vibrating screens. Stones and damp soil mixed together are not easy to separate, and the difficulty of separation does not mean that they cannot be separated. There is a device that is the nemesis of stone and mud separation.

3. The Disc Screening machine can also be used independently or in conjunction with various sand and gravel production lines, which can effectively separate mud and stone. This device can replace the vibrating feeder and achieve the function of a feeder while separating wet soil, so that the incoming material into the crusher is basically large stones with almost no excess soil. This not only greatly improves the efficiency of the crusher, but also avoids various faults caused by soil mixing.

C. Selection of Disc Screen:

The Disc Screening machine can be selected according to the user's production scale. The equipment can achieve the expected output by increasing or decreasing the roller separation according to the output. The Disc Screening machine is driven by a motor to move the drum in a regular manner, and the disc on the drum is used to promote the material to move forward. The spacing between the rollers is adjusted to determine the size of the separated material. The box can also be equipped with a ventilation fan to dry wet materials. This is why the disc screen separates mud and rock. The use of mud and rock separators can solve some problems in mining, and can also replace drum screens and vibrating screens, doubling processing efficiency.

The price of the Disc Screening machine should be based on the actual choice of the user. If we want to purchase equipment with economic discounts, we should consider multiple aspects when choosing a manufacturer. For the same device, each device can save users cost investment.

There are many manufacturers producing Disc Screens, and each manufacturer continuously improves their quality in a competitive environment There are also many discounts on performance and price, convenient transportation, and timely delivery.

2. Zhongcheng is a manufacturer of Disc Screens, so the equipment is sold directly at the factory price, and users communicate directly with the manufacturer without any intermediate process costs. Therefore, every year, many customers come all the way to choose equipment.

D. The product advantages and characteristics of Disc Screen:

1. Efficient screening without clogging: The disc-shaped screen adopts a unique rotating design, which continuously flips the material on the screen surface, effectively avoiding the problem of material clogging. This means that the disc screen can still maintain efficient operation when dealing with wet and sticky materials and construction waste.

2. High processing capacity and doubled efficiency: Due to the special structure of the disc screen, its processing capacity per unit area is significantly improved. Compared to traditional screening equipment, the processing capacity of disc-shaped screens can be doubled or even more, greatly improving production efficiency.

3. High precision screening to improve product quality: Disc shaped screens can accurately classify construction waste of different particle sizes, making recycled aggregates cleaner and more uniform. This provides high-quality raw materials for subsequent production and application, and improves the overall process level.

E. The function of Disc Screen:

a. In practical use, disc screens are widely used in the crushing and screening process of construction waste. Whether it is bricks, concrete waste or other building materials, they can be efficiently screened through a disc sieve. After processing, construction waste can be converted into recycled aggregates for the production of new environmentally friendly materials such as recycled concrete and recycled bricks, achieving the recycling of resources.

b. The Disc Screen (roller screen) is a shining pearl in the field of modern waste treatment, with exquisite design and excellent functions, designed specifically for efficient and accurate preliminary waste classification. This screening equipment adopts advanced roller technology, with precise sieve holes and protrusions densely arranged on the rollers, like finely arranged musical notes, playing a crucial role in the symphony of garbage disposal. When a flood of garbage mixed with various types of waste pours down, the roller screen rotates slowly with its steady and powerful posture, like a skilled dancer weaving order in the chaos. Each roller is carefully customized, adjusting its diameter, speed, and mesh size according to the characteristics of the waste to be processed, ensuring that whether it is lightweight plastic, paper, heavy metal, or brick, they can be gently and firmly separated into their respective channels, demonstrating excellent customization advantages.

c. The garbage separation Disc Screen, with its unique butterfly design inspired by the dynamic beauty of nature, not only improves screening efficiency, but also endows the equipment with a harmonious and symbiotic aesthetic charm. The butterfly wing like sieve is gentle yet firm, capable of capturing particles as small as dust, ensuring that every piece of garbage receives the most meticulous treatment. Meanwhile, Disc Screens also support deep customization, making it easy to adjust processing capacity and optimize screening accuracy to meet diverse and personalized waste disposal needs.

d. In the process of modern urbanization, the disposal of construction waste has become a major challenge. Traditional screening equipment has low efficiency and cannot meet the growing demand. The emergence of disc-shaped screens has perfectly solved this pain point, greatly improving the processing and production efficiency of construction waste.

Summary: As a powerful tool for modern construction waste treatment, the disc screen has completely overturned the limitations of traditional screening equipment with its high efficiency, non clogging, and high precision. Roller screens and Disc Screens for garbage separation, with their unique charm and powerful functions, jointly paint a new picture of efficient, environmentally friendly, and customized garbage treatment. It not only doubles the processing and production efficiency of construction waste, but also makes important contributions to urban environmental protection and resource reuse. Choosing a Disc Screen means choosing an efficient and environmentally friendly future.

Author : Serena Chang

Serena Chang is the writer of blog and news column. With more than 10 years of working experience in the machinery industry, she has a comprehensive understanding of environmental protection machinery and is willing to share useful knowledge of environmental protection machinery.