The crushing advantages and product features of Single-cylinder hydraulic Cone Crusherrs

Preface: The Single-cylinder hydraulic Cone Crusher is an efficient crushing equipment that combines advanced design concepts. It has the characteristics of high efficiency, large production capacity, high-quality crushing, and easy maintenance. The Single-cylinder hydraulic Cone Crusher uses a single hydraulic cylinder to lift and move the cone, achieving functions such as adjusting the discharge port, cleaning the chamber, iron passing, and overload protection. Equipped with an electronic intelligent discharge port control system, it realizes intelligent operation and operation optimization functions Strong crushing ability, stable operation of the whole machine, low operating costs, excellent particle size and quality of the crushed material.

A. Advantages of Single-cylinder hydraulic Cone Crusher:

1. Larger crushing force and stroke: Both ends of the spindle are supported, and with a unique crushing chamber shape that conforms to the laminating principle, the machine can achieve a high crushing effect, a large crushing ratio, and high operating efficiency

2. Significant increase in output: The crushing stroke, crushing rate, and crushing chamber particles are customized through reasonable combination, so that the width of the large end of the crusher's moving cone is the same as that of traditional crushers, but its output is more than 35% higher than traditional crushers.

3. Simple construction and easy installation: Hydraulic technology conforms to load protection and hydraulic adjustment of discharge ports, with a smaller volume and weight, making the crusher structure simpler and easier to install and fix for operation.

4. High quality crushed stones: The unique crushing chamber shape and the principle of laminated crushing create a crushing effect between particles, which promotes the pulverizer to produce more uniform finished particles through laminated crushing during operation.

5. Strong crushing rate and high efficiency: able to withstand greater crushing forces and larger strokes, coupled with a special crushing chamber shape, the machine has higher crushing efficiency.

6. Flexible and adjustable crushing particle size: Multiple cavity shapes for medium and fine crushing can be achieved by simply replacing the fixed cone.

7. High production capacity: The combination design of crushing stroke, crushing speed, and crushing chamber shape enables the machine to produce 35% to 60% higher output than old-fashioned spring cone crushers with the same diameter at the large end of the dynamic cone.

8. Easy to maintain: The structure is simple and compact, the performance is stable, it is not easy to malfunction, and the maintenance is convenient and fast.

B. Working principle of Single-cylinder hydraulic Cone Crusher:

In the process of crushing materials, the eccentric sleeve is driven to rotate by the transmission device, and the dynamic cone rotates and swings under the drive of the eccentric sleeve. During this process, the section of the dynamic cone near the static cone forms a material crushing chamber. When the material is repeatedly crushed and impacted by the dynamic cone and the static cone, the entire stone crushing process is completed.

The motor of the cone crusher drives the small gear of the crusher, and the small gear drives the large gear. The large gear assembly (large gear, large gear frame, eccentric steel sleeve) drives the eccentric sleeve assembly (eccentric cylinder liner, eccentric copper sleeve) and the main shaft assembly (main shaft, inner cone, inner cone liner) to revolve around the theoretical vertical line in the copper sleeve. The main shaft assembly can rotate around the centerline of the main shaft in the eccentric copper sleeve. When the machine is running empty, the eccentric sleeve component "holds" the main shaft component and revolves together with the large gear. When the material is added to the crushing chamber, the main shaft assembly (main shaft, inner cone) slowly rotates inside the eccentric copper sleeve under the resistance of the material. The trajectory of the inner cone appears to oscillate back and forth within the crushing chamber, while slowly rotating. The material is crushed by the swinging inner cone. The connection between the support sleeve and the frame is compressed by a hydraulic cylinder. When metal blocks or other unbreakable objects fall into the crusher, the moving cone of the single cylinder is supported by the bottom hydraulic piston, which plays a role in adjusting the discharge port, protecting against iron overload, and repeatedly lifting and lowering to remove blockages.

Adjustment of discharge port size: The first function of the bottom hydraulic cylinder is to adjust the up and down position of the spindle, thereby adjusting the distance between the dynamic cone and the outer cone liner. If the spacing becomes smaller, the particle size of the crusher's discharge will be smaller; As the spacing increases, the particle size of the crusher's discharge becomes larger. At the same time, selecting different crushing chamber types and eccentric sleeves can also change the discharge size of materials.

C. Main product features of Single-cylinder hydraulic Cone Crusher:

The Single-cylinder hydraulic Cone Crusher has two characteristics: single cylinder and hydraulic. It is currently a relatively new type of cone crusher. The single cylinder hydraulic has a hydraulic cylinder as a safety device, and both ends of the main shaft are supported, which can withstand greater crushing force and stroke. It adopts laminated crushing, which can better obtain ideal particle size. It uses a combination of multiple cavity types to adapt to various particle size requirements. A newly developed and designed high-efficiency crusher that can be widely applied in medium, fine, and ultra fine crushing operations.

When the Single-cylinder hydraulic Cone Crusher works, it is driven by a point motor to drive the triangular belt, which in turn drives the transmission device of the Single-cylinder hydraulic Cone Crusher. The fixed cone and the moving cone continue to operate, and the stone material falling from the upper part enters between them and is crushed by continuous compression and grinding. The inner cone swings back and forth in the crushing chamber, while slowly rotating. The connection between the support sleeve and the frame is compressed by a hydraulic cylinder. When metal blocks or other unbreakable objects fall into the crushing chamber, the moving cone of the single cylinder is supported by the bottom hydraulic piston, which plays a role in adjusting the discharge port, protecting the iron, and repeatedly lifting and removing blockages.

D. Product structure of Single-cylinder hydraulic Cone Crusher:

The body structure of a Single-cylinder hydraulic Cone Crusher is simpler than that of a multi cylinder hydraulic cone crusher, with fewer parts. In terms of appearance, the design is more exquisite, the structure is simpler, and the cost is lower. Therefore, the price is also lower than that of a multi cylinder hydraulic cone crusher. The Single-cylinder hydraulic Cone Crusher, due to its unique crushing chamber type and laminated crushing principle, produces a crushing effect between particles, resulting in a significant increase in the proportion of cubes in the finished product, a reduction in needle shaped stones, and a more uniform particle size. In practical operation, equipment installation and maintenance are convenient. And from a technical perspective, the Single-cylinder hydraulic Cone Crusher has undergone technical improvements to the sliding bearings. The improved equipment can adapt to higher speeds, increase the swing speed of the main shaft, make the finished material specifications more in line with requirements, and at the same time, the output is also higher.

Technical Parameter of Single-cylinder hydraulic Cone Crusher

PS: Combining the advantages of Single-cylinder hydraulic Cone Crushers, Single-cylinder hydraulic Cone Crushers are widely used crushers nowadays, with low power consumption and high production capacity in the crushing process. In large-scale production lines, Single-cylinder hydraulic Cone Crushers play an important role. The Single-cylinder hydraulic Cone Crusher has the advantages of high crushing efficiency, large production capacity, uniform particle size distribution of finished products, and reliable operation. Due to the increasing demand for sand and gravel aggregates in various fields, Single-cylinder hydraulic Cone Crushers have good crushing effects, advanced designs, and mature technologies. Therefore, Single-cylinder hydraulic Cone Crushers will have broader development space and clearer investment prospects in the coming years.

Author : Serena Chang

Serena Chang is the writer of blog and news column. With more than 10 years of working experience in the machinery industry, she has a comprehensive understanding of environmental protection machinery and is willing to share useful knowledge of environmental protection machinery.