Installation and maintenance of disc screen

Preface: The installation and maintenance of disc screen are key links to ensure their normal operation and extend their service life. The following is a detailed explanation of the installation and maintenance of disc screen:

A. Installation of disc screen

Disk Screen

a. Preparations before disc screen installation:

1. Before installation, carefully check the factory materials of the disc screen to ensure that they meet national standards and avoid using unqualified products.

2. Prepare the required installation tools, materials and accessories, such as bolts, nuts, gaskets, etc.

3. Ensure that the installation site is flat and free of debris for smooth installation.

b. Steps for disc screen installation:

1. Install the frame: Install the frame in the predetermined position according to the requirements of the drawing to ensure that the frame is horizontal and stable.

2. Install the drive shaft and disc: Install the drive shaft on the frame and install the disc at a certain distance and in a staggered arrangement. Ensure that the gap between the disc and the shaft meets the design requirements.

3. Install the sieve plate: Install the corresponding number of sieve plates on the bearing according to the required screening capacity. Ensure that the gap between the sieve plate and the disc is appropriate so that the material can be separated smoothly.

4. Connect the power supply and debug: Connect the disc screen to the power supply and debug. Check whether the motor is running normally, whether the disc rotates smoothly, and whether the screening effect meets the requirements.

B. Maintenance of disc screen

Disk Screen

a. Daily maintenance of disc screen:

1. Regularly check whether the fasteners of the disc screen are loose or falling off. If found, they should be tightened in time.

2. Clean the accumulated materials and debris inside the screen machine to avoid clogging the screen holes and affecting the screening effect.

3. Check the operation of the motor and transmission device to ensure that there is no abnormal noise and vibration.

b. Regular maintenance of disc screen:

1. Lubrication maintenance: Regularly lubricate and maintain the lubrication parts of the disc screen to ensure smooth operation of the equipment.

2. Cleaning and anti-corrosion treatment: Regularly clean and anti-corrosion treatment of the disc screen to extend the service life of the equipment.

3. Check the screen plate: Regularly check the wear of the screen plate. If there is severe wear, it should be replaced in time.

c. Long-term shutdown maintenance of disc screen:

1. If the disc screen needs to be shut down for a long time, it should be cleaned and coated with anti-rust oil to prevent rust and corrosion.

2. Regularly check the insulation resistance of the motor and the lubrication of the bearings to ensure that the equipment is in good condition during the shutdown period.

C. Precautions for the use of disc screen

Disk Screen

a. During the installation and maintenance process, the safety operating procedures should be strictly followed to ensure the safety of personnel and equipment.

b. Regular maintenance and maintenance of the disc screen can timely discover and solve problems and avoid the impact of equipment failure on production.

c. When using the disc screen, the appropriate screen plate and disc gap should be selected according to the nature of the material and the screening requirements to ensure the screening effect.

PS: The installation and maintenance of the disc screen is an important part of ensuring its normal operation and extending its service life. By following the correct installation steps and maintenance methods, it can ensure that the disc screen performs at its best during the production process.

Author : Serena Chang

Serena Chang is the writer of blog and news column. With more than 10 years of working experience in the machinery industry, she has a comprehensive understanding of environmental protection machinery and is willing to share useful knowledge of environmental protection machinery.